OpenBMC Server Power Recovery

Author: Andrew Geissler (geissonator)

Primary assignee: Andrew Geissler (geissonator)

Other contributors:

Created: October 11th, 2021

Problem Description

Modern computer systems have a feature, automated power-on recovery, which in essence is the ability to tell your system what to do when it hits issues with power to the system. If the system had a black out (i.e. power was completely cut to the system), should it automatically power the system on? Should it leave it off? Or maybe the user would like the system to go to whichever state it was at before the power loss.

There are also instances where the user may not want automatic power recovery to occur. For example, some systems have op-panels, and on these op-panels there can be a pin hole reset. This is a manual mechanism for the user to force a hard reset to the BMC in situations where it is hung or not responding. In these situations, the user may wish for the system to not automatically power on the system, because they want to debug the reason for the BMC error.

A brownout is another scenario that commonly utilizes automated power-on recovery features. A brownout is a scenario where BMC firmware detects (or is told) that chassis power can no longer be supported, but power to the BMC will be retained. On some systems, it's desired to utilize the automated power-on feature to turn chassis power back on as soon as the brownout condition ends.

Some system owners may chose to attach an Uninterrupted Power Supply (UPS) to their system. A UPS continues to provide power to a system through a blackout or brownout scenario. A UPS has a limited amount of power so it's main purpose is to handle brief power interruptions or to allow for an orderly shutdown of the host firmware.

The goal of this design document is to describe how OpenBMC firmware will deal with these questions.

Background and References

The BMC already implements a limited subset of function in this area. The PowerRestorePolicy property out in phosphor-dbus-interface defines the function capability.

In smaller servers, this feature is commonly found within the Advanced Configuration and Power Interface (ACPI).

openbmc/phosphor-state-manager supports this property as defined in the phosphor-dbus-interface.

Requirements

Automated Power-On Recovery

OpenBMC software must ensure it persists the state of power to the chassis so it can know what to restore it to if necessary

OpenBMC software must provide support for the following options:

  • Do nothing when power is lost to the system (this will be the default)
  • Always power the system on and boot the host
  • Always power the system off (previous power was on, power is now off, run all chassis power off services to ensure a clean state of software and hardware)
  • Restore the previous state of the chassis power and host

These options are only checked and enforced in situations where the BMC does not detect that chassis power is already on to the system when it comes out of reboot.

OpenBMC software must also support the concept of a one_time power restore policy. This is a separate instance of the PowerRestorePolicy which will be hosted under a D-Bus object path which ends with "one_time". If this one_time setting is not the default, None, then software will execute the policy defined under it, and then reset the one_time property to None. This one_time feature is a way for software to utilize automated power-on recovery function for other areas like firmware update scenarios where a certain power on behavior is desired once an update has completed.

BMC and System Recovery Paths

In situations where the BMC or the system have gotten into a bad state, and the user has initiated some form of manual reset which is detectable by the BMC as being user initiated, the BMC software must:

  • Fill in appropriate RebootCause within the BMC state interface
    • At a minimum, PinholeReset will be added. Others can be added as needed
  • Log an error indicating a user initiated forced reset has occurred
  • Not log an error indicating a blackout has occurred if chassis power was on prior to the pin hole reset
  • Not implement any power recovery policy on the system
  • Turn power recovery back on once BMC has a normal reboot

Brownout

As noted above, a brownout condition is when AC power can not continue to be supplied to the chassis, but the BMC can continue to have power and run.

When this condition occurs, the BMC must:

  • Power system off as quickly as situations requires (or gracefully handle the loss of power if it occurred without warning)
  • Log an error indicating the brownout event has occurred
  • Support the ability for host firmware to indicate a one-time power restore policy if they wish for when the brownout completes
  • Identify when a brownout condition has completed
  • Wait for the brownout to complete and implement the one-time power restore policy. If no one-time policy is defined then run the standard power restore policy defined for the system

BMC firmware must also be able to:

  • Discover if system is in a brownout situation
    • Run when the BMC first comes up to know if it should implement any automated power-on recovery
  • Not run any power-on recovery logic when a brownout is occurring
  • Tell the host firmware that it is a automated power-on recovery initiated boot when that firmware is what boots the system

Uninterruptible Power Supply (UPS)

When a UPS is present and a blackout or brownout condition occurs, the BMC must:

  • Log an error to indicate the condition has occurred
  • If host firmware is running, notify the host firmware of this utility failure condition (this behavior is build-time configurable)
  • If the UPS battery power becomes low and if host firmware is running, notify the host firmware of the condition, indicating a quick power off is required (this behavior is build-time configurable)
  • Log an error if the UPS battery power becomes low and a power loss to the entire system is imminent(i.e. a blackout scenario where BMC will also lose power and UPS is about to run out of power)
  • Not execute any automated power-on recovery logic to prevent power on/off thrasing (this behavior is build-time configurable)

Proposed Design

Automated Power-On Recovery

An application will be run after the chassis and host states have been determined which will only run if the chassis power is not on.

This application will look for the one_time setting and use it if its value is not None. If it does use the one_time setting then it will reset it to None once it has read it. Otherwise the application will read the persistent value of the PowerRestorePolicy. The application will then run the logic as defined in the Requirements above.

This function will be hosted in phosphor-state-manger and potentially x86-power-control.

BMC and System Recovery Paths

The BMC state manager application currently looks at a file in the sysfs to try and determine the cause of a BMC reboot. It then puts this reason in the RebootCause property.

One possible cause of a BMC reset is an external reset (EXTRST). There are a variety of reasons an external reset can occur. Some systems are adding GPIOs to provide additional detail on these types of resets.

A new GPIO name will be added to the device-tree-gpio-naming.md which reports whether a pin hole reset has occurred on the previous reboot of the BMC. The BMC state manager application will enhance its support of the RebootCause to look for this GPIO and if present, read it and set RebootCause accordingly when it can either not determine the reason for the reboot via the sysfs or sysfs reports a EXTRST reason (in which case the GPIO will be utilized to enhance the reboot reason).

If the power recovery software sees the PinholeReset reason within the RebootCause then it will not implement any of its policy. Future BMC reboots which are not pin hole reset caused, will cause RebootCause to go back to a default and therefore power recovery policy will be re-enabled on that BMC boot.

The phosphor-state-manager chassis software will not log a blackout error if it sees the PinholeReset reason (or any other reason that indicates a user initiated a reset of the system).

Brownout

The existing xyz.openbmc_project.State.Chassis interface will be enhanced to support a CurrentPowerStatus property. The existing phosphor-chassis-state-manager, which is instantiated per instance of chassis in the system, will support a read of this property. The following will be the possible returned values for the power status of the target chassis:

  • Undefined
  • BrownOut
  • UninterruptiblePowerSupply
  • Good

The phosphor-psu-monitor application within the phosphor-power repository will be responsible for monitoring for brownout conditions. It will support a per-chassis interface which represents the status of the power going into the target chassis. This interface will be generic in that other applications could host it to report the status of the power. The state-manager software will utilize mapper to look for all implementations of the interface for its chassis and aggregate the status (i.e. if any reports a brownout, then BrownOut will be returned). This interface will be defined in a later update to this document.

The application(s) responsible for detecting and reporting chassis power will run on startup and discover the correct state for their property. These applications will log an error when a brownout occurs and initiate the fast power off.

If the system design needs it, the existing one-time function provided by phosphor-state-manager for auto power on policy will be utilized for when the brownout completes.

When the phosphor-power application detects that a brownout condition has completed it will reset its interface representing power status to good and start the state-manager service which executes the automated power-on logic.

phosphor-state-manager will ensure automated power-on recovery logic is only run when the power supply interface reports the power status is good. If there are multiple chassis and/or host instances in the system then the host instances associated with the chassis(s) with a bad power status will be the only ones prevented from booting.

Uninterruptible Power Supply (UPS)

A new phosphor-dbus-interface will be defined to represent a UPS. A BMC application will implement one of these per UPS attached to the system. This application will monitor UPS status and monitor for the following:

  • UPS utility fail (system power has failed and UPS is providing system power)
  • UPS battery low (UPS is about to run out of power)

If the application sees power has been lost and the system is running on UPS battery power then it will monitor for the power remaining in the UPS and notify the host that a shutdown is required if needed. This application will also be responsible for logging an error indicating the UPS backup power has been switched to and set the appropriate property in their interface to indicate the scenario is present when the system can no longer remain on. phosphor-state-manager will query mapper for implementation of this new UPS interface and utilize them in combination with power supply brownout status when determining the value to return for its CurrentPowerStatus.

Similar to the above brownout scenario, phosphor-state-manager will ensure automated power-on recovery logic is not run if PowerStatus is not set to Good. This behavior will be build-time configurable within phosphor-state-manager.

Alternatives Considered

None, this is a pretty basic feature that does not have a lot of alternatives (other then just not doing it).

Impacts

None

Testing

The control of this policy can already bet set via the Redfish API.

#  Power Restore Policy
curl -k -X PATCH -d '{"PowerRestorePolicy":"AlwaysOn"}' https://${bmc}/redfish/v1/Systems/system
curl -k -X PATCH -d '{"PowerRestorePolicy":"AlwaysOff"}' https://${bmc}/redfish/v1/Systems/system
curl -k -X PATCH -d '{"PowerRestorePolicy":"LastState"}' https://${bmc}/redfish/v1/Systems/system

For testing, each policy should be set and verified. The one_time aspect should also be checked for each possible value and verified to only be used once.

Validate that when multiple black outs occur, the firmware continues to try and power on the system when policy is AlwaysOn or Restore.

On supported systems, a pin hole reset should be done with a system that has a policy set to always power on. Tester should verify system does not automatically power on after a pin hole reset. Verify it does automatically power on when a normal reboot of the BMC is done.

A brownout condition should be injected into a system and appropriate paths should be verified:

  • Error log generated
  • Host notified (if running and notification possible)
  • System quickly powered off
  • Power recovery function is not run while a brownout is present
  • System automatically powers back on when brownout condition ends (assuming a one-time or system auto power-on recovery policy of AlwaysOn or Restore)

Plug a UPS into a system and ensure when power is cut to the system that an error is logged and the host is notified and allowed to power off.