phosphor-pid-control

Objective

Develop a tray level fan control system that will use exhaust temperature and other machine temperature information to control fan speeds in order to keep machines within acceptable operating conditions.

Effectively porting the Chromium EC thermal code to run on the BMC and use the OpenBMC dbus namespace and IPMI commands.

Background

Recent server systems come with a general secondary processing system attached for the purpose of monitoring and control, generally referred to as a BMC[^2]. There is a large effort to develop an open source framework for writing applications and control systems that will run on the BMC, known as OpenBMC[^3],[^4]. Within Google the effort has been internalized (while also providing upstream pushes) as gBMC[^5]. The primary goal of OpenBMC is to provide support for remote and local system management through a REST interface, and also through IPMI[^6] tied together via the system dbus. OpenBMC provides many applications and daemons that we can leverage and improve.

The BMC is wired such that it has direct access and control over many motherboard components, including fans and temperature sensors[^7]. Therefore, it is an ideal location to run a thermal control loop, similar to the EC. However, to upstream it will need to follow (as best as possible) the OpenBMC specifications for communicating and executing[^8].

IPMI allows for OEM commands to provide custom information flow or system control with a BMC. OEM commands are already lined up for certain other accesses routed through the BMC, and can be upstreamed for others to use.

Overview

The BMC will run a daemon that controls the fans by pre-defined zones. The application will use thermal control, such that each defined zone is kept within a range and adjusted based on thermal information provided from locally readable sensors as well as host-provided information over an IPMI OEM command.

A system (or tray) will be broken out into one or more zones, specified via configuration files or dbus. Each zone will contain at least one fan and at least one temperature sensor and some device margins. The sensor data can be provided via sysfs, dbus, or through IPMI. In either case, default margins should be provided in case of failure or other unknown situation.

The system will run a control loop for each zone with the attempt to maintain the temperature within that zone within the margin for the devices specified.

Detailed Design

The software will run as a multi-threaded daemon that runs a control loop for each zone, and has a master thread which listens for dbus messages. Each zone will require at least one fan that it exclusively controls, however, zones can share temperature sensors.

In this figure the communications channels between swampd and ipmid and phosphor-hwmon are laid out.

OpenBMC Upstream

To be upstreamed to OpenBMC for use on open-power systems, we need to follow the OpenBMC code style specification[^9] and leverage the dbus framework for reading sensors and fan control[^10].

There is already a daemon, which given a configuration file for a hwmon device, will add it to the dbus objects namespace which handles queries for values such a temperature or fan speed and allows another process to control the fan speed[^11]. It is the goal to utilize this other daemon through dbus to read the onboard sensors and control the fans.

Because of the present implementation of the dbus interfaces to require controlling the fans only via specifying the RPM target, whereas the driver we're using for Quanta-Q71l (the first system) only allows writing PWM. This can be controlled either directly or via dbus.

Zone Specification

A configuration file will need to exist for each board, likely in YAML[^12]. Similar information will also be necessary for gsys, such that it knows what sensors to read and send to the BMC. Presently it does something similar with EC, so it shouldn't be unreasonable to do something similar.

Each zone must have at least one fan that it exclusively controls. Each zone must have at least one temperature sensor, but they may be shared.

The external devices specified in the zone must have default information as a fallback, while their current temperatures will be provided by gsys. Some devices adapt quickly and others slowly, and this distinction will need to be a factor and described in the configuration.

The internal thermometers specified will be read via sysfs.

A proposed configuration file:

{ZONEID}:
  {PIDID}:
    type: "fan" | "margin"
    ipmi:
      {IPMI_ID}
      name: "fan1"
      readPath: "/xyz/openbmc_project/sensors/fan_tach/fan1"
      writePath: "/sys/class/hwmon/hwmon0/pwm0"
    pidinfo:
      samplerate: 0.1 // sample time in seconds
      proportionalCoeff: 0.01 // coefficient for proportional
      integralCoeff: 0.001 // coefficient for integral
      integral_limit:
        min: 0
        max: 100
      output_limit:
        min: 0
        max: 100
      slewNegative: 0
      slewPositive: 0
  {PIDID}:
    type: "margin"
    ipmi:
      {IPMI_ID}
      name: "sluggish0"
      readPath: "/xyz/openbmc_project/sensors/external/sluggish0"
      writePath: ""
    pidinfo:
      samplerate: 1 // sample time in seconds
      proportionalCoeff: 94.0
      integralCoeff: 2.0
      integral_limit:
        min: 3000
        max: 10000
      output_limit:
        min: 3000
        max: 10000
      slewNegative: 0
      slewPositive: 0

Chassis Delta

Due to data center requirements, the delta between the outgoing air temperature and the environmental air temperature must be no greater than 15C.

IPMI Command Specification

Gsys needs the ability to send to the BMC, the margin information on the devices that it knows how to read that the BMC cannot. There is no command in IPMI that currently supports this use-case, therefore it will be added as an OEM command.

The state of the BMC readable temperature sensors can be read through normal IPMI commands and is already supported.

OEM Set Control

Gsys needs to be able to set the control of the thermal system to either automatic or manual. When manual, the daemon will effectively wait to be told to be put back in automatic mode. It is expected in this manual mode that something will be controlling the fans via the other commands.

Manual mode is controlled by zone through the following OEM command:

Request

Response

OEM Get Failsafe Mode

Gbmctool needs to be able to read back whether a zone is in failsafe mode. This setting is read-only because it's dynamically determined within Swampd per zone.

Response

Set Sensor Value

Gsys needs to update the thermal controller with information not necessarily available to the BMC. This will comprise of a list of temperature (or margin?) sensors that are updated by the set sensor command. Because they don't represent real sensors in the system, the set sensor handler can simply broadcast the update as a properties update on dbus when it receives the command over IPMI.

Set Fan PWM

Gsys can override a specific fan's PWM when we implement the set sensor IPMI command pathway.

Get Fan Tach

Gsys can read fan_tach through the normal IPMI interface presently exported for sensors.

Sensor Update Loop

The plan is to listen for fan_tach updates for each fan in a background thread. This will receive an update from phosphor-hwmon each time it updates any sensor it cares about.

By default phosphor-hwmon reads each sensor in turn and then sleeps for 1 second. We'll be updating phosphor-hwmon to sleep for a shorter period -- how short though is still TBD. We'll also be updating phosphor-hwmon to support pwm as a target.

Thermal Control Loops

Each zone will require a control loop that monitors the associated thermals and controls the fan(s). The EC PID loop is designed to hit the fans 10 times per second to drive them to the desired value and read the sensors once per second. We'll be receiving sensor updates with such regularly, however, at present it takes ~0.13s to read all 8 fans. Which can't be read constantly without bringing the system to its knees -- in that all CPU cycles would be spent reading the fans. TBD on how frequently we'll be reading the fan sensors and the impact this will have.

Main Thread

The main thread will manage the other threads, and process the initial configuration files. It will also register a dbus handler for the OEM message.

Enabling Logging & Tuning

By default, swampd won't log information. To enable logging pass "-l" on the command line with a parameter that is the folder into which to write the logs.

The log files will be named {folderpath}/zone_{zoneid}.log

To enable tuning, pass "-t" on the command line.

Project Information

This project is designed to be a daemon running within the OpenBMC environment. It will use a well-defined configuration file to control the temperature of the tray components to keep them within operating conditions. It will require coordinate with gsys and OpenBMC. Providing a host-side service upstream to talk to the BMC is beyond the scope of this project.

Security Considerations

A rogue client on the host could send invalid thermal information causing physical damage to the system. There will be an effort to sanity check all input from gsys to alleviate this concern.

Privacy Considerations

This device holds no user data, however, you could profile the types of jobs executed on the server by watching its temperatures.

Testing Plan

Testing individual code logic will be handled through unit-tests, however some pieces of code rely on abstractions such that we can swap out dbus with something encapsulated such that testing can be done without strictly running on a real system.

Testing the system on real hardware will be performed to verify:

1. The fallback values are used when gsys isn't reporting.
2. The system behaves as expected given the information it reads.

Unit-tests will provide that we know it validates information from gsys properly as well as handles difficult to reproduce edge cases.

The testing of this project on real hardware can likely fold into the general gBMC testing planned.

Code Notes

Swampd's primary function is to drive the fans of a system given various inputs.

Layout

The code is broken out into modules as follows:

• dbus - Any read or write interface that uses dbus primarily.
• experiments - Small execution paths that allow for fan examination including how quickly fans respond to changes.
• ipmi - Manual control for any zone is handled by receiving an IPMI message. This holds the ipmid provider for receiving those messages and sending them onto swampd.
• notimpl - These are read-only and write-only interface implementations that can be dropped into a pluggable sensor to make it complete.
• pid - This contains all the PID associated code, including the zone definition, controller definition, and the PID computational code.
• scripts - This contains the scripts that convert YAML into C++.
• sensors - This contains a couple of sensor types including the pluggable sensor's definition. It also holds the sensor manager.
• sysfs - This contains code that reads from or writes to sysfs.
• threads - Most of swampd's threads run in this method where there's just a dbus bus that we manage.

Example System Configurations

Two Margin Sensors Into Three Fans (Non-Step PID)

A single zone system where multiple margin thermal sensors are fed into one PID
that generates the output RPM for a set of fans controlled by one PID.

margin sensors as input to thermal pid

fleeting0+---->+-------+    +-------+     Thermal PID sampled
               |  min()+--->+  PID  |     slower rate.
fleeting1+---->+-------+    +---+---+
                                |
                                |
                                | RPM setpoint
                    Current RPM v
                             +--+-----+
  The Fan PID        fan0+--->        |  New PWM  +-->fan0
  samples at a               |        |           |
  faster rate        fan1+--->  PID   +---------->--->fan1
  speeding up the            |        |           |
  fans.              fan2+--->        |           +-->fan2
                       ^     +--------+                +
                       |                               |
                       +-------------------------------+
                              RPM updated by PWM.

Notes

[^2]: BMC - Board Management Controller [^3]: with url https://github.com/openbmc/openbmc [^4]: with url https://github.com/facebook/openbmc [^5]: with url http://go/gbmc [^6]: with url http://www.intel.com/content/www/us/en/servers/ipmi/ipmi-second-gen-interface-spec-v2-rev1-1.html [^7]: Excluding temperature sensors on PCIe cards and other add-ons. [^8]: They prefer c++. [^9]: With url https://github.com/openbmc/docs/blob/master/cpp-style-and-conventions.md [^10]: with url https://github.com/openbmc/phosphor-dbus-interfaces [^11]: with url https://github.com/openbmc/phosphor-hwmon [^12]: YAML appears to be the configuration language of choice for OpenBMC.